Service Solutions.
Industrial plants require maximum reliability, energy efficiency, and minimal emissions. With our customized service solutions for combustion plants, burner systems, and heat generators, we ensure the safe, economical, and environmentally friendly operation of your plant – throughout its entire life cycle.
Whether preventive maintenance, rapid troubleshooting, spare parts supply, or modernization: our experienced service technicians support you with in-depth system knowledge, a high level of commitment, and the clear goal of ensuring maximum plant availability at minimum operating costs.
By using digital tools and predictive analytics, we enable condition-based service that creates planning reliability and avoids downtime. This keeps your production processes safe, efficient, and sustainable.
Commissioning and start-up.
- We review your assembly and commissioning documents and ensure a smooth start-up of your combustion plant.
- Our experienced SAACKE employees will train your team on site so that you can operate your plant safely.
- Thanks to our professional supervision, we guarantee that every phase of assembly and commissioning is carried out to the highest standards.
A successful plant start-up forms the basis for long-term trouble-free operation. That is why we carefully review all installation and commissioning documents in advance and ensure a smooth process – from technical inspection to training your operating personnel.
Our experienced SAACKE employees accompany you on site and provide your team with the necessary know-how to operate the plant safely and efficiently. With our professional supervision, we ensure that every phase of installation and commissioning complies with the applicable standards and highest quality standards.
All relevant technical documents – such as circuit diagrams, measurement reports, or R&I schematics – are checked for accuracy, completeness, and compliance with contractual agreements. This ensures that all adjustments are correctly documented and coordinated.
Our commissioning engineers provide your employees with comprehensive training in the daily operation of the system. This allows potential causes of malfunctions to be identified at an early stage or even completely avoided. Because we only use qualified personnel for commissioning and supervision, deviations can be identified at an early stage – this reduces commissioning times and prevents subsequent operational problems. We adhere to the applicable standards and ensure compliance with them.
Maintenance.
- Our inspection, maintenance, and service packages extend the service life of your combustion plant and ensure long-term, optimal performance.
- Through regular maintenance, the supply of consumables, and the timely replacement of wear parts, we ensure the reliable operation of your system.
- We check and implement safety-related spare parts to ensure maximum safety for your plant.
- With our online monitoring, we detect gradual wear at an early stage and take timely measures to prevent malfunctions.
- Our help desk and 24-hour emergency assistance are available to you at any time—even online—to provide immediate help in the event of malfunctions.
Regular maintenance is the key to long-term operational readiness and efficiency of your combustion plant. Our modular inspection, maintenance, and service packages are specifically designed to extend the service life of your plant and ensure reliable operation in the long term.
We not only take care of the scheduled replacement of wear parts and the supply of consumables, but also check safety-relevant components for functionality. Our online monitoring enables us to detect gradual wear at an early stage and take countermeasures in good time – before unplanned downtimes occur.
Our 24/7 help desk also offers you support at any time—including digitally—so that immediate action can be taken in an emergency. The maintenance packages developed in collaboration with our technicians are based on practical experience and guarantee that all materials and measures used meet the real requirements of everyday operation.
Regular inspections enable us to accurately assess the condition of the plant. Together with you, we plan necessary measures at an early stage, avoid suboptimal operating conditions, and prevent major repairs or downtime. By continuously checking all safety-relevant components and adhering to recommended replacement intervals, we ensure standard-compliant, reliable operation at all times.
The combination of on-site expertise and digital monitoring allows us to identify changes in plant behavior at an early stage and plan targeted maintenance work efficiently. This not only reduces costs, but also identifies the training needs of your staff. Our highly experienced technicians are very familiar with the challenges in the industry and can often offer solutions during the initial contact—without the need for an on-site visit.
Optimization.
- We provide you with precisely evaluated performance data for your burner.
- We optimize the operating mode individually by adjusting the controller data to immediately increase the efficiency of your system – even online.
- We specifically improve your measurement technology to ensure more reliable plant control.
- We retrofit your plant with modern O2 control to reduce energy consumption.
- With our instruction and refresher training courses, we keep your plant team up to date on the best possible operation and maintenance of your plant.
- We advise you and recommend products to comply with legal emission and safety standards.
With our intelligent optimization solutions, you can get the most out of your plant. Based on detailed performance data, we analyze your combustion processes and identify specific savings and efficiency potentials – quickly, transparently, and remotely if desired.
By specifically adjusting the controller data, we immediately increase the energy efficiency of your plant and improve its operational stability at the same time. The optimization also includes the measurement technology, which we specifically expand and modernize to enable even more precise plant control.
We pay particular attention to retrofitting modern O₂ control systems, which allow energy consumption to be significantly reduced – while maintaining safe operation and at every load level. This enables you to reduce your primary energy requirements and meet current environmental standards at the same time.
Our training measures – both in the form of instruction and refresher courses – ensure that your operating personnel always have the necessary know-how to run the plant optimally. In addition, we provide comprehensive advice on products and solutions that help you reliably comply with legal emission and safety requirements.
The measurement reports provided enable a transparent evaluation of plant efficiency. In close cooperation with our technicians, we use this information to develop individual measures such as boiler cleaning, optimization of control parameters, or adjustments to the actual load profile – with a direct impact on energy consumption and operating costs.
Thanks to new digital measurement systems, even the smallest influencing factors become significant. Together, they open up new ways of optimizing processes that are specifically tailored to your operational requirements. We always keep an eye on legal changes and inform you at an early stage so that budgets can be planned and legal requirements complied with.
Modernization.
- We identify and evaluate specific modernization options for you in order to further optimize the performance of your plant.
- We modernize your control system and combustion plant, enabling the use of additional or alternative fuels – for greater flexibility and efficiency.
- With our modernization packages, we replace outdated or no longer available parts.
- We implement your requirements efficiently with minimal effort to protect your investment.
Making existing plants future-proof is not only economically sensible, but also a central component of sustainable industrial processes. Our modernization solutions are aimed precisely at this: optimizing existing systems efficiently and in a resource-saving manner, instead of replacing them with cost-intensive new plants.
We identify the specific components of your plant that should be modernized or replaced and offer practical solutions to bring control technology or burner systems up to date. In doing so, we not only enable improved performance, but often also the use of alternative or additional fuels – especially those that were previously considered waste and had to be disposed of at great expense.
With our modernization packages, we replace outdated or no longer available components – without additional certification costs. Our engineers carefully check each conversion and document all changes in accordance with standards, so that simple verification by testing organizations is sufficient.
This allows you to benefit from future-proof technology at a fraction of the cost of a new plant – while securing your existing investment. SAACKE supports you with technical expertise, industry knowledge, and customized solution concepts.
Renewal.
- Even before the quotation phase, we provide you with comprehensive advice so that we can work together to make the best system decision for your needs.
- With a view to legal changes, we proactively recommend upgrades or adjustments so that your combustion plants comply with current regulations at all times.
- We recommend sensible replacement options for optimal process performance so that you can make your processes CO2-neutral.
- Together, we select the best possible technology to optimally support your updated processes.
- We support you in the implementation of new combustion systems to ensure that everything runs smoothly.
With our expertise, we provide you with comprehensive advice before you decide on new solutions, tailored to your specific customer applications.
We inform you about regulatory and legal changes so that you can make long-term plans and schedule the necessary adjustments.
Spare parts.
SAACKE original spare parts are specially designed for your combustion systems and manufactured to the highest quality standards. This ensures functionality for many years and makes a valuable contribution to the trouble-free operation of your systems. You can count on fast availability worldwide.
In addition to guaranteed product quality, you benefit from an optimal price-performance ratio.
Our specialists will be happy to assist you in planning your stock of key spare parts.
Benefits:
- Short delivery times
- Availability guaranteed for many years
- Highest quality standards in the production of spare parts
- Optimal material resistance
- Safety tested and approved
Important note!
Combustion technology places maximum demands on the quality and grade of spare parts. In addition to precision, the material properties play an essential role. With SAACKE original spare parts, you can fully meet these requirements.
Please note that the use of inferior quality spare parts poses a high risk.
TRAINING.
From experts and practitioners for experts and practitioners
The SAACKE training concept with continuous, internal training measures is an essential tool for ensuring the quality of our service.
You can share in this expert knowledge, because SAACKE also offers its customers individually tailored training courses, which can be held either directly at the plant or at SAACKE in Bremen.
In addition to multimedia presentations, our motivated and competent trainers also have access to various burner exhibits and the SAACKE technical center. This ensures that you are already working closely with practical applications during our training courses.
Engineering, design, construction, support, and service of marine systems are in good hands at SAACKE, thanks to our comprehensive expertise in standard applications as well as individual projects. In addition to extreme safety and maximum availability of all components, our customers appreciate the excellent efficiency and environmentally friendly operation, as well as the proverbial long service life.
CONTACT IndustrY.
Do you have questions about our industrial solutions?
Our team of experts will be happy to assist you in selecting, planning, and implementing customized solutions for your industrial application.
Get in touch with us—our team is here to provide you with expert advice and practical solutions.