Thermal processing systems
Efficiency meets environmental responsibility
Whether thermal exhaust air purification, industrial drying, or energy-optimized heat generation—SAACKE thermal process systems stand for maximum energy efficiency, minimal emissions, and maximum operational safety. Our customized solutions combine state-of-the-art combustion technology with intelligent heat recovery—ideal for demanding industrial processes in the chemical, food, or heavy industries.
Thermal exhaust gas and exhaust air cleaning.
Efficiently clean industrial exhaust gases and recover heat – with SAACKE solutions for thermal exhaust air cleaning.
SAACKE offers tailor-made solutions for thermal exhaust and exhaust air purification that meet the highest environmental standards while reducing energy costs. Our systems combine decades of industry experience with state-of-the-art technology – ideal for demanding industrial applications.
The SAACKE portfolio includes:
- State-of-the-art industrial burners and combustion chambers in various designs
- Thermal exhaust air purification systems as integrated system solutions
- Technologies for energy saving and heat recovery
- Emission reduction in accordance with legal environmental requirements
- Customized engineering and planning expertise for every industry
Advantages at a glance:
Thermal exhaust air purification is the most widely used method for exhaust air treatment – and for good reason:
- Maximum reliability in continuous operation
- Low maintenance costs thanks to robust design
- Effective destruction of pollutants through oxidation (e.g., of hydrocarbons)
- Use of the heat energy generated in the production process
- Long-term compliance with legal limits
WORTH KNOWING.
In the thermal cleaning process, contaminated exhaust gases or odorous exhaust air are heated to temperatures between 730°C and 1,300°C and cleaned by controlled post-combustion. The heat generated is not lost: it is used in a downstream boiler to generate steam or thermal oil – a double advantage for your production.
Pollutant-laden exhaust gases, liquid residues, and odorous exhaust gases, which are produced, for example, in the food industry, in refineries, or in the chemical industry, are freed of pollutants and odorous substances by thermal exhaust air cleaning before they can be released into the environment.
In thermal exhaust gas cleaning, the organic pollutants (usually hydrocarbon compounds) contained in the exhaust gas stream are converted into harmless carbon dioxide and water through oxidation.
Efficient drying processes.
Maximum energy efficiency, minimum emissions: SAACKE supplies customized hot gas generators and combustion solutions for industrial drying processes and offers comprehensive solutions for industrial drying and heating processes. With our proven technology, we ensure that your process is energy-efficient, low-emission, and tailored to your individual requirements – regardless of the fuel used.
Your advantages at a glance:
- High energy efficiency thanks to optimally coordinated combustion systems
- Flexibility in terms of fuels – including biofuels, special fuels, and residual materials
- Reduction of emissions thanks to modern combustion technology
- Durable, robust technology for continuous use
- Customized engineering solutions based on decades of experience
Worth knowing.
SAACKE stands for energy-efficient combustion solutions that enable economical drying processes in a wide range of industries. Our systems are used in the gypsum industry, cement industry, sugar industry, wood processing, potash industry, fertilizer production, and many other areas.
The hot gases are fed directly into the dryers and come into immediate contact with the material to be dried – ideal for direct drying processes where speed and energy savings are crucial.
In addition to conventional fuels such as heating oil, heavy oil, and natural gas, residual and special fuels as well as alternative fuels are also frequently used for thermal energy recovery.