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References industrial combustion plants

Our reference projects are speaking for themselves!
From plant construction and plant modernization, the use of alternative fuels and the application of our water tube boilers and flame tube boilers to the impressive emission reductions achieved by our burner/steam pressure atomizers and SAACKE developments in the field of drying processes.

For almost 100 years, Hamburg-based H&R Ölwerke Schindler GmbH, a specialty chemicals company, has been operating a refinery for the production of base, white and specialty oils. In order to make the site more flexible and sustainable, H&R commissioned SAACKE GmbH to convert an existing mixed firing system of the vacuum distillation plant to natural gas.

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In the past, the flaring of blast furnace gases with a low calorific value was part of the typical picture of steelworks. These gases accumulate in large quantities as a by-product of steel smelting. With burner technology from SAACKE, extremely low calorific value blast furnace gas can now be used thermally - without any supporting fuel.

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Not only are by-products in industrial processes often not exploited, but they are also a real environmental problem, like the case of liquid vinasse (also spent wash dunder) and molasses. The Araucária pilot plant in the Brazilian state of Paraná shows that these problematic substances can be profitably utilized, thus providing relief for the company’s budget and the environment.

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On Bulgaria's Black Sea coast, the Russian oil company Lukoil operates the largest refinery in Southeast Europe. During the refining of crude oil, refinery gas is a by-product of the process, which has not been used efficiently so far. SAACKE developed an intelligent modernization concept for the firing plant with the help of ultra-modern CFD (Computational Fluid Dynamics) flow simulations.

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Interquell GmbH requires process steam for the production of food, such as baby food and cereals, at its site in Großaitingen, Swabia. In order to increase efficiency and to save costs, the food manufacturer decided to have a SAACKE micro-CHP system installed by the plant manufacturer Lausser.

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For the construction of a new peak load plant to supply 70,000 households in the center of Vienna, the operator decided to ensure even better compliance with the strict emission requirements in order to remain well-equipped for the future reductions of the associated legislation. The new construction on the historic grounds of the Vienna armory Arsenal is equipped with a maximum firing rate of 360 MW.

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The example of the Jülich sugar factory shows that pulverized coal can also be used safely in critical processes and that the investment costs are amortized in a very short time. In addition to the actual drying process with SAACKE dust burners SSB-D, harmful exhaust gases are thermally aftertreated so that all limit values of the TA Luft (German Technical Instructions on Air Quality Control) are safely met even under unfavorable conditions.

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We believe, that energy
generation from fossil
fuel combustion can be
as efficient and clean as
from sun, wind and water.